The Aluminium Bass

ever since I can remember, I have always loved the Rock N Roll and Rockabilly Music, and the instrument that stands out to me is the Upright Bass, sometimes frowned upon by traditional bassists. As many know by trade I am a sheet metal worker. and for many years always fancied making a double bass in metal, after the interest from the skeleton bass I made recently, and on talking to My good friends and bassist Steve from the Satellites, Francis  Macri from the Saucermen ,Dave Wells from the Jump Daddys,and of course AJ from the Silverados, the feeling I got was that an aluminium bass would be something special to see and play. Steve Mitchell added by saying that years ago they were actually made in aluminium and even tin, so this got me a researching, only to find that the aluminium bass is so rare that most rockabill bass players would love to own one. So he we are, I started on the 25th July 2010, and designed my own shape, made the template, ordered the aluminium, and after waiting a while to have the dimensions turned into a format that a laser cutter would recognise, I decided I would make the lot by hand, so off to cash converters to buy a black and decker jigsaw, which the blades cost more, and a cutting i would go.
The ONLY Picture I could find on the net of an aluminium bass was this one, apart from a company in Japan that have made a couple of cellos to show off their work, so it is safe to say once completed , this will be the only aluminium rockabilly double bass in Adelaide. possibly Australia, (unless you know different). I will add more shots as I progress... and believe me, I am keen to get this finished..
I work full time, so the only chance I get is after work and weekends to progress,
GREAT NEWS !! Steve Mitchell is looking forward to playing the Bass for me, as is AJ and Francis, so expect some pretty wicked stuff coming your way !!
History of the Aluminium Bass
Aluminum double basses are very rare today, and little is known about them. Not much information can be found on the very earliest possible makers...and even the companies that we can confirm made them do not know much, if anything about them. There are various different stories about who, when and where they were made. Perhaps this listing will prove to be as much educational as it is interesting.

First some facts:

In 1891 Alfred Springer of Cincinnati, Ohio, was awarded a patent for an aluminum violin. There are no known double basses to have been produced from the Springer workshop.

In 1894 the Aluminum Musical Instrument Company of Ann Arbor, Michigan offered everything from violins to zithers. By 1898 however, the company was no more. We are not aware of any double basses being made by this workshop and given the short amount of time they were in business, it seems unlikely, but as the range of instruments they produced was so vast, it is still probable. If you think you have one, we would love to see pictures of it. eMail us HERE.

During the 1930?s (the Aluminum Double Bass Patent was issued in 1932) the Aluminum Company of America (ALCOA) produced aluminum upright basses (From 1929 To 1934). The entire body, neck and scroll were made out of seamlessly welded aluminum and were often covered with a convincing (from 20 feet!) faux wood grain finish. Information suggests that only 500 double basses were made. To find one of these basses today with it's original finish in pristine condition is rare as most are well worn or have been sandblasted. The original patent can be viewed here.

The USA was not alone though in the production of Aluminum instruments. The G.A. Pfretzschner workshop of Markneukirchen, Germany was also producing a number of aluminum cellos and double basses for import into the USA. Although all surviving aluminum basses are rare, these are the more common and what most people have seen.  To date I know of both a flat back model and a arched back model, although the arched backs are more common.  The Europeans used spruce bass bars, blocks and sound post platforms as well as Maple necks.  I have found little in my research about these basses creation.  Actual companies making the basses and the dates of manufacture are not currently known to me...although as of the Fall of 2009 I am waiting to hear back if the Rubner company had a hand in making them.  This is plausible to me as Rubner has metal working capabilities and the Pfretzschner workshop is well known for buying instruments from various German sources for export to the USA.


It is also said that the Ford Motor Company or Colman produced a limited number of aluminum basses for the Navy & U.S.O. as a wooden bass could not survive extended travels on the ships as they are highly susceptible to humidity and moisture. This is on the level of urban legend.  The Ford Motor Company never made a single double bass.  I have had lots of conversations with various Ford Archivists and I have letters from the Ford Motor Company confirming that they never made a double bass or any musical instruments. Most of the German made basses are falsely attributed to Ford. The only linking evidence of Colman making Double Basses is the ALCOA plant that made the double basses was located in Buffalo, NY where Aluminum Coleman products are now made by ALCOA.  Now onto the Theory that they were made for the U.S.O.  I'm opening many cans of worms on the date WWII started, but it could be anywhere from 1937 to 1941 depending how you look at it.  Regardless, the patent issued to ALCOA for an aluminum double bass was 1932.  Now having a patent ourselves and understanding the process, I can take a leap that ALCOA was making double basses prior to 1932.  So ALCOA making basses exclusively for the U.S.O. use in WWII seems unlikely.  Also take note that once the USA entered WWII precious metals and materials were in scant supply and most manufacturers who had the abilities re-tooled factories to make Military contracted goods.  It is likely that ALCOA scraped the instrument production in favor of high paying government contracts.  So although a few Aluminum Double Basses might have been on tour with the U.S.O. in WWII it is in all likeliness WWII itself that stopped these basses being made!

So if you have an Aluminum Double Bass , send some pics, please..

American made Aluminum instruments are unique in the fact that they were seamlessly welded whereas the Europeans used rivets & screws. This single tell-tale identifier can be used to spot one from across the room. The Europeans used spruce bass bars, blocks and sound post platforms as well as Maple necks whereas the American made instruments are entirely aluminum. It is our opinion that the European made basses, due to their construction, have a much better tone. The rivets allow luthiers the opportunity to disassemble the instruments for maintenance and repairs when needed.  The American made ALCOA basses are far stronger though and can withstand the rigors of time (and abuse) much better.


An early 1930s Alcoa aluminum bass, fully polished for the blinding stage effect:

Image found on google
The Midnight Rockin Double Bass
It`s Name will be revealed at the end ???
Template design
Cutting out the alloy with $12 Jig saw
Rolling the sides
Tack welding the bottom
shaping the 10mm round wired edge
25th July
27th July
28th July
Keep checking and watch the development of the Rockabilly work of Art

BACK TO MIDNIGHT ROCKERS FRONT PAGE

The Scroll is Next !!! almost finished..
took nearly as long as making the bass itself.
The finger board should be here this week, so I can make the neck to join the bass to the scroll...
free counters
29th July THE WELDING FLASH IN MY EYES, FROM HELL!!!
July 31st
Tapered the back from 8 inches to 7 inches
Welded up sides,top and bottom complete, the curved shap of the front and back is pain stakingly created
August 2nd
Ground and linished all the welds ready for the wired edge to be welded on
Totally different design to the Dolphin double bass, which was the inspiration for the design
Front wired edge fully welded on
August 3rd (20 hours clocked so far)
Carefully blending the welds into the wired edge
some more shaping of the body, and some very fancy linishing and surface conditioning , I actually like this look !!! Hmmmm !!!




August 4th  (23 hours)
Shaping and welding the back wired edge
Inserting a designed snug fitting conical reducer to lock the Tail Pin into place

August 5th  (26 hours)
Linished the back wired edge, when mad with a surface conditioning pad, removed all scratches and digs, and created this holographic look, (which would look also left and a clear transparent coloured laquer over the top)
Thats about it for the body for now, I have the Bridge, the beautiful germand polished brass, tuning key assembly, from Bass works at Belair, I have an ebony finger board on the way, I will be designing some kinda awesome tail peice, and of course , the scroll and neck is the next thing..
Interested in an Ali Bass??  email me
I have Decided to make my own Tail Peice... to Die for...
Back when I was an Apprentice, we never had luxuries like laser cutters, so I have drawn out a flame design on the Ali,
Next after cutting out this design with my $12 Jig saw (same blade) I am using a technique know as draw filing, running the file and small needle files over the cut edge to smooth in the sharp edge created by the saw.
  (32 hours so far)
Next I want to make this beauty stand out, so I grab a peice of Titanium , which is probably the only titanium in Oz, seeing as I brought it from the UK with me.. I mark out the profile on the titanium after polishing it
Now, using a technique I perfected with making my Motorcycle exhausts, and as I dont have a Big ass propane torch, Into the kitchen and on with the gas hob,
One of my sidekick performance mufflers
click here to see more
A bit more fancy welding and shaping and here it is,  An Aluminium tailpeice with a flame design Titanium flame burnt inset... the only one in the world.. haaa

A sneak Preview of what it should look like !!!
yes the Ebony neck has arrived, I have made the stainless steel wire for the tail peice, and will be adding some more fancy work to the scroll.
I have made provisions for the German made solid brass key adjusters.
including the Scroll and shaping the finger board, upto 13th August 49 hours labour

Auguat 21st
That is basically it... the finger board is just taped on, and the turning keys are not fitted, It plays, it looks stunning, I am stripping it down now to go for a complete Polish, then clear laquered, so the next time you see it , it will be complete,
it has took me a total; of 80 hours (excluding polishing and painting)
Me Ole mucker, Tony Peters Popped in and had a quick slap, not bad seeing as he is not a bass player, the weedwacker strings are still stretching, and the finger board is taped on, at least you have an idea of what it will sound like, can`t wait to stick it through the bass rig....
NEXT STEP:  it is off for its first coat of clear laquer, then off to the awesome Sam Harrison for some Fancy pinstriping, and maybe a logo with the Name (to be revealed) from Rockin Trev, then back to seal it with the final coat of laquer. In case any one is wonderring about value, it will be valued in excess of $6500.00,
the next one will have a wooden maple neck and scroll, with the body in aluminium, etc. This one is stamped 001, the next one 002 could be yours, I have not decided how many I will make if any YET!, I have plans also to make a 50`s style guitar, not sure if it will be a bass, or 6 string or might even make both..
My birthday is 7th September I hope to have it done by then..
2nd September, and here is the Body Neck and Scroll fully mirror polished, thanks to Alan at Southside Metal Polishers , Meadows, great to meet him and his family,